I need help with manually creating a drill file.
I am a long time "professional" CAD user (Cadence and Mentor), and am used to creating my manufacturing files manually (i.e., unscripted).
I have inherited a design done in Eagle, and need to generate a drill file. I have successfully created all 4 solder layers, both solder mask layers, and silk screen layer gerbers, but am having trouble with the drill file.
I am using Eagle 5.10.0 (for Windows). I believe that with this version, I do not need to mess with the EXCELLON_RACK generation or the .upd script. To create my drill file, I selected a device of EXCELLON, named my output file, and then selected layers: Drills and Holes. I then selected "Process Job."
When I look at the resultant file, it looks like the processor used different units. For example, the board is 3" by 4". Therefore, I would expect all hole locations to have X values less than 3000 and Y values less than 4000. However, if I look at the file in a text editor, I see values greater than 20,000 and 11,000. Also, if I try to look at the drill file in graphic editor, it looks wrong.
In viewmate, it is completely wrong -- the holes seem almost randomly placed (at very large dimensions, i.e., x = 20", y = 19". If I open the drill file in a different viewer: viewplot, the holes look like they should, relative to each other, but on a 3x or 4x scale relative to the actual board dimensions.
Am I missing something simple here, or do I have a more serious problem?
Edit: I think it is the number format. Eagle defaults to 2:4, where as Allegro (and viewmate and viewplot) default to 2:3. If when I load drill file into viewplot and specify a number format of 2:4, the holes end up exactly where they should be...