I'm working on a UV exposure device that uses 320 UVA LEDs. The LEDs are connected as series of 4 LEDs, resulting in a total of 80 series connected in parallel. Each LED is rated 3V 30mA so I can power up the series using a 12V power supply, but...
1) I want to turn on and off the LEDs using a pin on a PIC, which doesn't have the necessary power supply to turn on more than a single LED. While I read on the web I found that I can use a PNP transistor with base connected to the PIC, Collector connected to the power supply and emitter connected to the device I want to power. Is that right?
2) I have already built a prototype board (although, that one uses only 40 series, half the one I intend to build) and I tried to power it on using a 12V 2A power supply: it didn't work as expected, the LEDs were turned on but they only had very low brightness instead of the full brightness they should have. The power supply has a voltage regulator so I tried to give a bit more. When I reached 12.8V the LEDs were having a proper brightness, but at that voltage the LEDs were slowly heating.
Did I calculated right that a series of 4 LEDs , each LED rated at 3V 30mA, can be properly supplied with 12V? If that's right, why didn't LEDs turn on properly at 12.0V ?
3) The current limiting resistor... which value should I give the resistor so I am able to turn on the 80 series at the proper brightness?
I made some tests using different resistor values on the same 12.8V power supply that turned on the 80 series, but even the lowest resistor value (47 Ohm) would not let the LEDs turn on at maximum brightness.. actually they only have half brightness.