Proportional valve control using a Raspberry

[Rikr09]

Hello!

I have a pair of these valve:s https://kellypneumatics.com/download_files/MidPVspec.pdf. We tried to control them using a PWM signal from a Raspberry Pi but this is not working causing some vibrations and notable fluctuations on the output. So i decided to write you to help us with a configuration to control them.

Attached the image of the circuit that im using for now:


Thanks for your attention.

 

[FvM]

Unsuitable high gate pull-up resistor. Try 1kohm.

What's the PWM frequency? Do you have an idea of suitable PWM frequency for this valve?

 

[KlausST]

Hi,

you need some overvoltage protection for your MOSFET, because you are driving an inductive laod.
Zener, MOV, ..
Even a freewheeling diode may work. But mind the slow decaying current.

To simplify the circuit I recommend to use a logic level MOSFET.

If you want to drive multiple valves, then consider to use a ready to buy low side switch (driver) IC.

Klaus

 

[Rikr09]

Unsuitable high gate pull-up resistor. Try 1kohm.

What's the PWM frequency? Do you have an idea of suitable PWM frequency for this valve?

Ok, thanks for your reply, i will test with 1k.

According with the PWM frequency i did it till 2Khz and the behavior geot better but still the vibrations. The datasheet does not recommend any PWM. :???:

- - - Updated - - -

Hi,

you need some overvoltage protection for your MOSFET, because you are driving an inductive laod.
Zener, MOV, ..
Even a freewheeling diode may work. But mind the slow decaying current.

To simplify the circuit I recommend to use a logic level MOSFET.

If you want to drive multiple valves, then consider to use a ready to buy low side switch (driver) IC.

Klaus

Hello Thanks for your answer.

With this circuit we onlye wan to control one valve, is to say, one configuration for each valve. On the other side, why to use a Logi Level Mosfet? cand you recommend me one?

 

[srizbf]

The circuit given is not for proportional control
for a conventional PWM method.

 

[KlausST]

Hi,

why to use a Logi Level Mosfet?

As already said: to simplify the circuit. You can drive it from the Raspberry without a bjt.

cand you recommend me one?

There are so many, and many will suit your application. Just go to any electronic parts distributor or Mosfet manufacturer and use their interactive selection guides.
Then you have all at once: V, I, price, availability, package, R_DS_ON... it´s much faster when you do this on your own.

Klaus

 

[Rikr09]

The circuit given is not for proportional control
for a conventional PWM method.

So, what's your suggestions?

 

[srizbf]

Replace the input NPN with a PNP transistor
with appropriate biasing.

 

[FvM]

Freewheeling diode is in fact required for PWM operation, I didn't notice it's missing.

PWM frequency has to chosen so that you get almost continuous current with a certain ripple to overcome valve hysteresis. Several 100 Hz up to some kHz are typical values, depending on the valve mechanical time constant. Missing freewheeling diode will however cause abrupt current decay and thus higher vibration.

 

[KlausST]

Hi,

I agree with FvM.
A valve is an inductive device, it's movement is controlled by magnetic field, which is proportional to current (not voltage).
Thus - with the freewheeling diode - and a suitable PWM frequency you can control the valve with PWM duty cycle.
I've done this already with hydraulic proportional valves.

I don't understand the PNP approach.

Klaus

 

[LNS Electronics]

Hi,
try to use uln2003 instead of 2n2222, from 100k to 1k-0.5W and STP55nf06