What is the need for a maximum density limit in DRC/density checks? What is the need for via density checks? How the maximum/minimum density limit is decided?
Both min. & max. density limits are important for achieving constant and equal layer thickness/smoothness over the full wafer after the CMP processes (done after each insulation layer formation).
Both min. & max. density limits are important for achieving constant and equal layer thickness/smoothness over the full wafer after the CMP processes (done after each insulation layer formation).
Very simple: the fab wouldn't accept your design. Remember: it's a design rule, you have to adhere to. "A rule is a rule is a rule".
Why? Because the fab couldn't guarantee constant layer thickness(es) versus the die and the whole wafer, and so the yield could collapse considerably.
They simply wouldn't fabricate such a design - at least not on a multi-client wafer. As a well paying wafer customer, you could possibly negotiate a small over-density against a special offer considering the expected yield penalty.