isurunalaka
Member level 5
hi, does anyone know a method to measure coating thickness of small metal springs?
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Hi,
capacitive measurement.
Where the coating acts as dielectric material. The thicker the coating, the thicker the dielectric, the more the distance between electrodes, the smaller the capacitance.
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i also can imagine eddy current.
Klaus
Hi,
i know that there are tools for measuring paint finish at cars to check if the car had an accident.
But sorry i caonßt recommend a tool.
Klaus
A destructive test procedure may be easier.
1. Cut the spring and take a single turn coil (looks like a helical spring lock washer).
2. By using a small vice press the single turn coil at its cutting side, so that helicalness disappears.
3. Measure the diameter of the coated spring wire by a digital micrometer screw gauge.
4. Take out the coating (by using emery paper or chemical or other way) and measure the diameter of the uncoated spring wire.
5. Coating thickness = [diameter(coated) - diameter(uncoated)] / 2
Digital micrometer screw gauges with 1um (0.001mm) resolution are easily available.
ebay link: **broken link removed**