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Hey guys, I've been assigned a little project for an extra-cirricular activity though I'm not sure where to start. It involves making an economiser circuit for a contactor to make it more efficient. I'm not sure where to start, I think a schametic might help. Any suggestions?


Objectives

  • Design a circuit for an efficient economizer that will operate between 9-32V.
  • Peak and hold
  • Provide a constant current source.
  • Use Digikey, LCSC, and/or Mouser, electronics distributors for parts.
  • The PCB must fit around the contactor in a small, confined space. It must have a very small form factor.
  • Have the inputs only be power and ground for minimal wiring.
  • Calculate the power consumption of the circuit.

Contactors

Contactor 1: 2272229-1


  • Minimum 550ma pull in and 170ma hold MINIMUM, may vary from unit to unit

Contactor 2: 2138622-1


  • Minimum 333ma pull in and 160ma hold, these are minimums and may vary from unit to unit

Both contactors:


  • 25ms pull in time minimum
  • Operating voltage for input circuit is 9-32v, 9v min is contactor maximum pull in voltage
  • 32v is highest expected supply voltage
  • Must regulate current - not just PWM


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