DC/DC converter: 0-60V to 60V

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jumpjack

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I want to add ultracapacitors to the battery pack of my scooter.
Scooter has 1500W/60V motor and 60V battery.
I'd just need, for now, 2 seconds of high energy.

How can I build, or where can I buy, a DC/DC converter capable of using whole voltage range of a 60V ultracap (0-60V) to give a constant 60V voltage?

How can I use this page to select needed components?
 
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The boost converter calculator suggests (theoretically) that a 22 uH coil, at 20 kHz, could provide 1500 W at 60V.

That is if your ultracapacitor can provide 91 A, in a range of 20-60 V, during the two seconds you are asking.

It will be a challenge to build such a converter.
 

So?
Suggestion?
How can I determine which coils and capacitors to buy?
How would frequency and voltage range reduction affect circuit complexity?
 

If your motor draws 1500 W at 60 V, then it draws 26 A and has a net impedance of 2.3 ohms.

I find that if I start out my simulation with a 2.5 Farad capacitor, its output drops to 42 V at 18 A after two seconds. Power is about half what you started with.
Therefore if you want 60 V continuous output then your boost converter must draw 80 A bursts at a 50 percent duty cycle.

In reality you would use a bank of several capacitors (or supercapacitors), to divide up the amp flow.

A low frequency is associated with a large Henry value coil (and correspondingly larger size and expense).

If you use continuous conduction mode, it permits you to use a coil with a lower inductive saturation current rating.
 

 

 

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