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Obviously someone already did design an FPGA .. so it has to be possible.Is it even possible? If yes, what are major challenges
it is an R&D initiative to study the feasibility for custom FPGA solutions without depending on the third party vendor. The work includes complete tool chain design along with FPGA.
You seem unaware of history why fpgas were developed instead of ASIC fabrication.I understand that the answer is a big "NO" and it may not be possible for small ventures to pursue this task. However, my only question is that can we start with simple GAL devices, where JED formats are well known and perhaps a commercial tool can be used to generate the fuse file. Also I am looking for an answer on a deeper level. Is it the storage technology(flash, EEPROM) which really matters(as it the patented), which prevents small ventures to get into this domain? Why no one has come up with open source FPGA?
It is a bit new concept when reading OP statement:Perhaps you'd be better off going bottom-up - the config root element (RAM, fuse, anti fuse), latches, CLB architecture at the lowest ("leaf cell" for array) levels with the end game being to assemble into something that fits an existing dev system and any programming hardware. Look to that last, for a field of candidates.
I still do not get your use case!Why no one has come up with open source FPGA?