Okada
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Hi
I am designing a SMPS 500W for Lead Acid Battery Charging.
I am referring Figure 16 here.
**broken link removed**
I want to build this circuit (Figure 16 above link).
Battery will be 12V 100Ah to 200Ah and so the charging currents will be 10A to 20A and hence the SMPS should be able to provide 30A.
P = VI = 500W
V = 14V (Charging Voltage)
I = P/V = 500W / 14V = 35.7A
and So, 500W SMPS is enough for my work.
I will be using PIC18F46K22 with P1A and P1B signals (Half_Bridge) for the SMPS. I want to maintain constant output voltage.
How to choose value for C1, C2, C3, C4, C5, L1, L2, C6 ?
For filter at the input that is after bridge rectifier (230V AC to 325V DC) should I use the formula Xc = 1/2pifC where mains AC frequency is 50 Hz ?
If yes, What should be Xc ?
If I choose 330uF 450V then
Xc = 1/2*3.1415*50*330*10^(-6) = 9.64 Ohms
Is this Ok for smoothning capacitor ?
For transformer calculation I am referring this.
http://tahmidmc.blogspot.in/2013/02/ferrite-transformer-turns-calculation_22.html
How to implement constant output voltage ? Should I vary the Half_Bridge PWM duty based on output voltage ? Instead of optocoupler can I use adc to measure the output voltage and adjust the PWM duty ?
- - - Updated - - -
SMPS power is 500W
I = 500W/14.7 = 34A
Output voltage is 14.7V (0.7V drop across diode)
Constant Output Voltage required is 14V
Vp/Vs = Is/Ip
325V/14.7V = 35A/Ip
Ip = (IsVs/Vp)
Ip = 35/325 * 14.7 = 1.5 A
Primary winding AWG is 17
Secondary winding guage is AWG 6
http://www.powerstream.com/Wire_Size.htm
Transformer Calculations referring
http://tahmidmc.blogspot.in/2013/02/ferrite-transformer-turns-calculation_22.html
ETD44 Core
Vin(min) = 180V AC = 255V DC
Vin(max) = 250V AC = 254V DC
Vin(nom) = 230V AC = 325V DC
PWM frequency = 50 KHz
Npri = (Vin(nom) * 10^8) / (8 * f * Bmax * Ac)
Npri = (325 * 10^8) / 8 * 50000 * 1500 * 1.75)
Npri = 30.95 ~31 turns
Average voltage to transformer = 0.98 * 0.5 * 255V = 124.95 ~ 125V DC
Voltage ratio (primary : secondary) = 125V : 16V = 7.8125
N = 7.8125
Nsec = Npri/N = 30/7.8125 = 3.84 ~ 4 turns
If I use copper wire or copper foil does the number of turns remain the same ?
- - - Updated - - -
I want to implement this circuit for input side of SMPS
**broken link removed**
Figure 17
I will replace fuse and thermistor with resettable fuse
MOV will be used
What should be the value of C1, C2, C3, C4 and C5 ? AC mains frequency will be 50 Hz
What choke I have to use that is L1 value.
All capacitors will be 400V or above rated.
Bridge rectifier will be GBPC3510
C1 and C2 are Box Capacitors ?
I found the value of Choke and Capacitors from here.
http://www.poweresim.com/index2.jsp?LoadRecommendSystem=0
How to implement Active Power Factor Correction ? I know I have to use an additional mosfet and use an additional PWM but how to get the feedback voltage and input voltage for the power factor correction circuit (adc) ?
I am designing a SMPS 500W for Lead Acid Battery Charging.
I am referring Figure 16 here.
**broken link removed**
I want to build this circuit (Figure 16 above link).
Battery will be 12V 100Ah to 200Ah and so the charging currents will be 10A to 20A and hence the SMPS should be able to provide 30A.
P = VI = 500W
V = 14V (Charging Voltage)
I = P/V = 500W / 14V = 35.7A
and So, 500W SMPS is enough for my work.
I will be using PIC18F46K22 with P1A and P1B signals (Half_Bridge) for the SMPS. I want to maintain constant output voltage.
How to choose value for C1, C2, C3, C4, C5, L1, L2, C6 ?
For filter at the input that is after bridge rectifier (230V AC to 325V DC) should I use the formula Xc = 1/2pifC where mains AC frequency is 50 Hz ?
If yes, What should be Xc ?
If I choose 330uF 450V then
Xc = 1/2*3.1415*50*330*10^(-6) = 9.64 Ohms
Is this Ok for smoothning capacitor ?
For transformer calculation I am referring this.
http://tahmidmc.blogspot.in/2013/02/ferrite-transformer-turns-calculation_22.html
How to implement constant output voltage ? Should I vary the Half_Bridge PWM duty based on output voltage ? Instead of optocoupler can I use adc to measure the output voltage and adjust the PWM duty ?
- - - Updated - - -
SMPS power is 500W
I = 500W/14.7 = 34A
Output voltage is 14.7V (0.7V drop across diode)
Constant Output Voltage required is 14V
Vp/Vs = Is/Ip
325V/14.7V = 35A/Ip
Ip = (IsVs/Vp)
Ip = 35/325 * 14.7 = 1.5 A
Primary winding AWG is 17
Secondary winding guage is AWG 6
http://www.powerstream.com/Wire_Size.htm
Transformer Calculations referring
http://tahmidmc.blogspot.in/2013/02/ferrite-transformer-turns-calculation_22.html
ETD44 Core
Vin(min) = 180V AC = 255V DC
Vin(max) = 250V AC = 254V DC
Vin(nom) = 230V AC = 325V DC
PWM frequency = 50 KHz
Npri = (Vin(nom) * 10^8) / (8 * f * Bmax * Ac)
Npri = (325 * 10^8) / 8 * 50000 * 1500 * 1.75)
Npri = 30.95 ~31 turns
Average voltage to transformer = 0.98 * 0.5 * 255V = 124.95 ~ 125V DC
Voltage ratio (primary : secondary) = 125V : 16V = 7.8125
N = 7.8125
Nsec = Npri/N = 30/7.8125 = 3.84 ~ 4 turns
If I use copper wire or copper foil does the number of turns remain the same ?
- - - Updated - - -
I want to implement this circuit for input side of SMPS
**broken link removed**
Figure 17
I will replace fuse and thermistor with resettable fuse
MOV will be used
What should be the value of C1, C2, C3, C4 and C5 ? AC mains frequency will be 50 Hz
What choke I have to use that is L1 value.
All capacitors will be 400V or above rated.
Bridge rectifier will be GBPC3510
C1 and C2 are Box Capacitors ?
I found the value of Choke and Capacitors from here.
http://www.poweresim.com/index2.jsp?LoadRecommendSystem=0
How to implement Active Power Factor Correction ? I know I have to use an additional mosfet and use an additional PWM but how to get the feedback voltage and input voltage for the power factor correction circuit (adc) ?