Optimizing Verification Quality in High-Performance Processor Design with Formal Methods

In the integrated circuit (IC) industry, verification quality is crucial for ensuring the reliability and functionality of high-performance processors. Traditional verification methods often fall short in catching corner cases and subtle bugs, which can lead to costly rework and delays. Formal verification technology offers a solution by mathematically proving the correctness of a design.

Verification Challenges and Solutions

The verification of high-performance processors involves various modules, such as ALU, Control Unit, ICU, IPU, Cache, Register File, Memory Interface, I/O Interface, BIST, SCAN Modules, Data Path, and ROM. Each module presents unique verification challenges due to its complexity and specific functionality. Traditional verification methods, including simulation and assertion-based verification (ABV), often fail to provide comprehensive coverage, leaving potential bugs undetected.

Key Challenges:

1. Complexity:
Handling intricate state transitions and interactions between different modules.
2. Coverage: Ensuring thorough testing of all possible scenarios, including rare corner cases.
3. Constraints: Limited time and manpower to perform exhaustive testing.

Formal Verification Approach:

1. Formal Model Creation:
Translating the design into a formal model suitable for analysis.
2. Property Specification: Defining properties that the design must satisfy, often expressed in temporal logic.
3. Proof Checking: Using formal tools to prove that the design adheres to these properties.


Figure 1. formal verification approach

Applying Formal Verification

In the high-performance processor design, formal verification was applied to a high-performance processor design using formal tools, like as JasperGold, VC Formal, and OneSpin. The primary goals were to achieve a full prove of the design and conduct thorough bug-hunting exercises.

Full Prove Strategy

The full prove approach aimed to establish that the design was error-free with respect to specified properties. This involved:

1. Modeling: Creating a formal model of the design.
2. Specification: Defining the expected behavior of the design.
3. Verification: Proving that the design meets the specified properties.

Figure 2. full prove strategy

In the ROM module, formal verification ensured that read and write operations adhered to the specified requirements without errors. Similarly, in the ICU module, request handling and suspension operations were verified for correctness.

Bug Hunting Techniques

Bug hunting with formal verification focuses on identifying specific types of errors within the design. This process is complementary to full prove and includes:

1. Corner Case Analysis: Identifying rare but critical scenarios.
2. Invariant Checking: Ensuring that certain conditions hold true throughout the execution of the design.
3. Assertion-Based Verification: Embedding assertions within the design and using formal methods to check these assertions against all possible inputs and states.

Figure 3. full prove vs bug-hunting

Critical Issues Discovered:

State Transitions:
Errors in state machines leading to incorrect behavior under specific conditions.
FIFO Overflow: Potential overflows in First-In-First-Out (FIFO) buffers under certain input sequences.
Timing Violations: Bugs causing synchronization issues within the design.

Methodology and Tools

The success of formal verification in the high-performance processor can be attributed to a well-defined methodology and the use of advanced tools. The methodology included:

1. Block-Level Analysis: Breaking down the design into smaller blocks for individual verification before integration.
2. Constraint Management: Applying constraints to reduce the state space and focus verification efforts on critical areas.
3. Iterative Refinement: Refining the functional model and properties based on verification results to ensure comprehensive coverage.

Tools used included JasperGold for formal verification and Xcelium for simulation. These tools enabled deep formal analysis and the identification of subtle bugs missed by conventional methods.

Results and Impact

The application of formal verification led to significant improvements in verification quality:

Higher Coverage: Achieved higher coverage compared to simulation alone, ensuring more scenarios were tested.
Bug Detection: Identified and resolved several critical bugs, preventing potential failures.
Increased Confidence: Boosted confidence in the design's correctness and reliability, crucial for high-stakes applications in the IC industry.

Moreover, formal verification contributed to a more efficient verification process, reducing reliance on extensive simulation runs and manual debugging efforts. This efficiency translated into faster time-to-market and reduced verification costs.

Conclusion

Formal verification technology offers a powerful means to enhance verification quality in IC design. By providing exhaustive analysis and the ability to catch subtle bugs, formal verification complements traditional methods and ensures the robustness of complex digital designs. This case presented underscores the tangible benefits of integrating formal verification into the verification workflow, paving the way for more reliable and efficient IC development.
About author
With a wealth of experience in formal verification projects, I specialize in two critical solutions: formal signoff with full proof and formal signoff with coverage. Throughout my career, I have successfully tackled a diverse range of designs, including Instruction units, Standard interfaces, User-defined interfaces, Bus matrices, Caches, MMUs, Schedulers, DMA controllers, Memory controllers, Interrupt controllers, Power management units, and various specific functional modules.

Drawing on this extensive project experience and a deep understanding of various design types, I have developed a unique formal verification methodology. This methodology has been honed through practical application and has proven highly effective in ensuring design correctness and efficiency.

One of my key achievements has been the independent creation of a comprehensive formal verification IP library. This library comprises nearly 200 units, encompassing basic, common, VIP, and flow libraries. These resources, combined with my methodology, have been successfully deployed in the product development workflows of numerous leading chip companies. The results speak for themselves, with significant improvements in verification effectiveness and performance observed across the board.

My goal is to share this expertise with students at EDA Academy, providing them with practical insights and industry best practices that they can apply directly to their own projects. By imparting this knowledge, I aim to empower learners to achieve their verification goals with confidence and efficiency.

EDA Academy:https://www.eda-academy.com
Explore our current Formal Verification courses:
  1. Introduction to Formal Verification
  2. Formal Verification: SVA Coding
  3. Formal Verification: PSL Coding

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