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Zero crossing detection with PIC16F877A - Practical use of External Interrupt

  • Author Tahmid
  • Create date
  • Updated
  • Blog entry read time 3 min read
Zero crossing detection is very important, especially in power control circuits employing thyristors.

I have come across many people struggling with zero crossing detection with PIC microcontroller and thus they cannot fire triacs or SCRs as required.

So, here I have explained a simple method of detecting zero crossing with PIC16F877A, employing only two or three resistors, a bridge rectifier and an optocoupler for the hardware portion of zero cross detection.

The PIC 16F877A detects the zero crossing using the RB0/INT external interrupt function. I have explained how the zero cross is detected and how the PIC acts upon detection, below.

2955548100_1351407061.png


Fig. 1 - Schematic, zero crossing signal and RD0 signals

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Here is the code for PIC16F877A:
(You can download the source file from
https://rapidshare.com/files/604474700/ZeroCrossing.c )
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Code:
//Programmer: Syed Tahmid Mahbub
//Compiler: mikroC PRO for PIC v4.60
//Target PIC: PIC16F877A
//Program for zero-cross detection
//---------------------------------------------------------------------------------------------------------
unsigned char FlagReg;
sbit ZC at FlagReg.B0;

void interrupt(){
     if (INTCON.INTF){          //INTF flag raised, so external interrupt occured
        ZC = 1;
        INTCON.INTF = 0;
     }
}

void main() {
     PORTB = 0;
     TRISB = 0x01;              //RB0 input for interrupt
     PORTD = 0;
     TRISD = 0;                 //PORTD all output
     OPTION_REG.INTEDG = 0;      //interrupt on falling edge
     INTCON.INTF = 0;           //clear interrupt flag
     INTCON.INTE = 1;           //enable external interrupt
     INTCON.GIE = 1;            //enable global interrupt
    
     while (1){
           if (ZC){ //zero crossing occurred
              PORTD.B0 = 1; //Send a 1ms pulse
              delay_ms(1);
              PORTD.B0 = 0;
              ZC = 0;
           }
     }
}
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Explanation:

7107823800_1351407169.png


Fig. 2
Yellow - AC signal
Blue - signal on RB0


In yellow (in Figure 2), you can see the input AC voltage (sinusoidal waveform). BR1 rectifies this AC voltage to DC, but since there is no bulk smoothing capacitor, the output is not pure DC, but pulsating DC as shown below.

3350949900_1351407203.png


Fig. 3- The rectified pulsating DC

The output of the bridge rectifier BR1 is DC and current through optocoupler is limited by resistors R1 and R2 (you may use a single resistor instead of 2 if you want, but using 2 resistors distributes the power dissipation and thus generates less heat and lower power per resistor).

So, the optocoupler LED stays on for most of the cycle except when the AC sine wave "crosses zero" (is around zero). While the optocoupler LED is on, the transistor is on and so pulls pin RB0 of PIC16F877A low.

PIC16F877A is coded to enable the external interrupt. An interrupt is generated upon the falling edge of RB0. The diagram below will illustrate what I mean by falling edge.

1782500600_1351407249.png


Fig.4
Yellow - signal on RB0
Blue - signal from RD0

During most of the cycle, the optocoupler LED is on and so RB0 is low. When the optocoupler LED is off as the AC wave is about to cross "zero", RB0 goes high. The transition from low to high on RB0 is a rising edge. When the optocoupler LED is then again turned on as the AC wave crossed the "zero" level (zero crossing), RB0 goes low. This transition from high to low is a falling edge. And upon a falling edge, an interrupt is generated.

When an interrupt is generated, the ZC flag is set (see code above). In the main code, ZC flag is always checked (this is called polling a flag). When ZC flag is set (zero crossing occurred), a 1ms pulse is generated on RD0 (PORTD0) and then the ZC flag is cleared. For example's sake, I have produced a 1ms pulse. You can do whatever you want upon zero-cross detection. The ZC flag is then again continuously polled to check for next interrupt.

You can see all this illustrated in Figures 2, 3 and 4 above.

Further queries and comments are welcome. :)
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Comments

You don't need to add any additional code. Just alter the configuration settings. In the configuration settings, turn code protection on. Check page 146 in the datasheet.
 
Thank you very much. The following is the the portion of code in JAL. I think I should change 0x3F22. Tahmid can you sujest me something , I Know you dont use JAL but please sujest
Code:
include 16f877a_inc_all
pragma target clock       20_000_000
const word _fuses         = 0x3fff ; default value
pragma target osc         hs
pragma target watchdog    off
-- HS, -BOD, ,-LVP, -WDT, -CP  = 0x3F22
pragma target fuses       0x3F32
 
Tahmid I have gone through page 146 of datasheet , if i set the configuration bit 13 (CP) to zero as pet data sheet will it prevent others from reading back the code from the microcontroller?
 
Yes, CP must be set to 0. But you shouldn't access the register through the code, but instead do it in the beginning in the syntax required by the compiler.
 
For R1 and R2, you can use 10k resistors. You can also use 22k. Experiment with the values! :smile:

For the diodes, you can use 1N4007. I use a bridge rectifier: S1NB80.
 
" When ZC flag is set (zero crossing occurred), a 1ms pulse is generated on RD0 (PORTD0) and then the ZC flag is cleared. "

For example I connected Optocoupler - triac to portD0, so that means the firing will be started 1ms after zero crossing occurred ??
 
No, it means that the firing starts right on/after zero crossing. A 1ms long pulse is generated. So, the triac latches on for the entire cycle.
 
Hi Don_dody,

What do you mean when you say that the signal is not 5V, but 2V or below? I don't quite understand your question.
 
When AC voltage crosses 0 Volt, the RB0 goes high. Previously I measured it (PIN RB0) 5 V, but sometimes in the oscilloscope it is around 2 V.
 
Hi Tahmid,

I am struggling with same zero crossing detection circuit however with the ADC of microcontroller. I couldn't come up with strong logic to be implemented in C for zero crossing as mains frequency keeps on changing from 48hz to 52 hz. How to do that.
 
sir i have pic16f72 code but in that there is no zcd .plz help what is the code for that and where it must be placed
 

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